Several simple solutions to noisy electric motors can be used to silence your machine. This article will explore Magnetic noise, Soldering capacitors, Inductive horns, and Rolling element bearings. If you’re looking for a quick and effective fix, look no further. You’ll discover all the steps you need to take to make your electric motor as quiet as possible. If you’re unable to quiet your motor after making the necessary changes, try a few of the suggestions below.
Magnetic noise
The magnetic noise of an electric motor is caused by a number of processes. These processes are often complicated, but can be simplified if you understand the physics of electromagnetic forces. These forces have a fundamental component that is present at the rotational frequency, and they also contain variations in frequency at higher frequencies. These variations are known as higher-order harmonics and can greatly modify the NVH performance of a motor.
Skewing the stator or rotor slots is another simple and effective way to reduce electromagnetic noise. The optimum amount of skewing is not well-defined, but most experts agree that at least one slot on the rotor or stator is necessary. Skewing a smaller amount than this won’t reduce the noise appreciably. Larger skews, however, may degrade motor performance.
Inductive horns
There are several ways to reduce the noise of an electric motor. One way is to fit sound-absorbing materials between the motor’s windings. The absorption capacity of a material depends on its density, thickness, and tightness of pore structure. The best solution is to use sound-absorbing materials that completely surround the noise source, and be aware that some methods may reduce airflow and heat transfer.
Rolling element bearings
A rolling element bearing produces noise in the 100 to 300 Hz frequency range, which may be attributed to the passing of rollers or balls. Although this noise is usually small, it can still cause damage due to the excitable nature of its natural frequencies. However, if the noise is constant, it could result in premature bearing failure. To minimize the risk of premature failure, the rolling element bearing should be replaced.
A high precision mechanical component, rolling element bearings are also called EMQ bearings. They are found in a variety of consumer and professional applications, from electric power tools to toys and household appliances. These types of bearings are suitable for electric vehicles because their noise level is governed by different specifications, ranging from standard (Z1 or V1) to EMQ (Electric Motor Quality).
Soldering capacitors
If you’re planning to install a capacitor in your electric motor, there are a few things you should know before you begin. You’ll want to make sure that the capacitor you choose is polarized correctly; if not, you can cause damage to the motor or even end up with a faulty one. The polarity is usually reflected on the body of the capacitor or on the power pad of the ESC. It is also marked on the XT60 solder pad. If you’re not sure which polarity your cap is in, you can check the capacitor’s instructions on the Internet.
You can install capacitors on all the motor terminals to reduce noise. One way to do this is by soldering a capacitor from each terminal of the motor to its case. For maximum effect, use at least three capacitors. One of the key things to remember is to keep in mind that polarized capacitors should not be used in bidirectional motor control applications. To get the best results, use capacitors with a capacitance of several hundred uF. You should also make sure that the negative lead of the capacitor is connected to the ground and the positive lead to VIN.
Adding sound-absorbing materials
There are several ways to reduce the noise of an electric motor. One method involves adding sound-absorbing materials. Sound waves enter porous materials and convert to heat. The density, thickness, and tightness of pore structures of the materials affect their absorption ability. Sound-absorbing materials should enclose the noise source. However, they must not completely block airflow or heat transfer. A well-designed enclosing will reduce the noise.
Another effective method of reducing sound energy is to use dense materials. These materials can be installed behind a motor to reduce the energy of the vibrations caused by the noise. These materials are made of a dense finish and can absorb up to 90% of the noise. These materials also provide better acoustic absorption than conventional materials. When combined with the correct acoustic filter, the noise generated from an electric motor can be reduced to a whisper.
